TurboTech's Green Energy Solution for Paper Industries

In the paper industry, steam is essential for processes such as pulping, drying, and power generation. Efficient steam enhance paper quality, reduce costs, and align with sustainability goals by maximizing steam energy conversion into mechanical power, thus promoting environmentally friendly and reliable paper production.

The Power of TurboTech’s ECT:

TurboTech's state-of-the-art turbines usher in an era of enhanced energy efficiency for paper mills. Committed to sustainability, technology ensures not only streamlined operations but also substantial cost reductions, aligning paper manufacturers with the path towards achieving net-zero emissions.

A Green and Profitable Future

Paper industries can achieve substantial cost savings through the adoption of TurboTech's Energy Conversion Technology. This innovative solution captures surplus energy, aligning environmental stewardship with economic sustainability.

Below is a representative example of annual cost savings achieved by Paper industries through the efficient utilization of surplus steam that would have otherwise gone to waste, thanks to Turbotech’s ECT.

 

Particulars	Units
Power Generated by Turbine [kW]	550
Total min. Units generated yearly basis (considering 7200 yearly hours) [kWh]	39,60,000
Gross Yearly Savings (considering ₹ 6/unit, for yearly unit savings) [INR]	2,37,60,000
Less- (Maintenance and consumables) [INR]	3,00,000
Total Yearly Savings [INR]	2,34,60,000

*Note that these calculations can vary based on steam quality and other parameters specific to each case.

In the case mentioned earlier, in the cogeneration process, it's important to note that, on average, the generation of 1 unit of power leads to the release of approximately 0.82 kilograms of CO2 into the environment. This is a cause for concern, as countries worldwide are taking action to regulate industries and work towards achieving net-zero emissions.

Operational Philosophy:

TurboTech's operational philosophy for the ECT is designed to seamlessly integrate into existing industrial operations:

Stage 1:

The ECT Nozzle functions similarly to a Pressure Relief Valve (PRV), reducing steam pressure to the required process pressure and converting pressure energy into high velocity, imparting impulse to rotate the Turbine Wheel.

Stage 2:

This High Speed is reduced through a Reduction Gear Box and then coupled with an electrical generator or any rotating machinery to generate incidental clean, green power.

Stage 3:

Converts unutilized heat energy via pressure drop of steam that otherwise gets throttled through a PRV or a PRDS system.

Join hands for better tomorrow

The paper industry's embrace of TurboTech steam turbines exemplifies a harmonious blend of industrial efficiency and environmental stewardship. These advanced turbines not only optimize energy utilization but also contribute significantly to cost savings and emissions reduction.

TurboTech's Energy Conversion Technology, in particular, exemplifies the potential for sustainability within the industrial landscape. The paper industry commitment to reducing its carbon footprint and achieving net-zero emissions is underscored by its investment in TurboTech steam turbines—a step forward in building a more sustainable, economically viable future.